MC-392 Dual-Head SMT Pick & Place Machine Features High-mix, low- to medium- volume manufacturers benefit from the MC-392's combination of capacity, speed and capability. Place Just About Any SMD Component—with Accuracy MC-392 comes standard with the ability to place parts as small as 0201s. Two micro-optics packages are available to bring that capability down to 01005s while still maintaining placement accuracy of 30 µm, 3 Sigma. At the other end of the spectrum, MC-392 can place SMDs as large as 100 x 150 mm, including: BGAs µBGAs CSPs Micro Lead Frames (MLFs) Fine-pitch QFPs down to 0.3 mm/0.012" lead pitch Odd form components And much more Alignment is accomplished via a dual-vision combination of Cognex® head-mounted on-the-fly cameras and a stationary bottom camera. MC-392's full vision alignment, which matches component leads, balls or bumps directly with the pads, completely eliminates placement inaccuracies caused by systems that locate and align to only the component body. Large Feeder Capacity Speeds Job Changeovers With MC-392 configured as a batch/stand-alone machine, two 48-port feeder racks can be installed on the front and rear of the machine and two 32-port feeder racks on the sides for a total of 160 feeder ports, usable with Smart tape IC stick/tube feeders. With the three-stage inline conveyor installed, two 48-port feeder racks can be mounted on the front and rear of the machine for a total of 96 feeder ports. In either case, waffle trays, bulk loose parts trays and cut strip tape holders can be placed in the generous (350 mm x 600-660 mm/13.8" x 23.6"-26") placement area. MC-392's feeders have been designed for time savings and performance: Plug-and-play Smart tape and stick feeders link to feeder position, component and indexing data to reduce job setup and changeover times. Ultra-smooth electronic tape feeders index parts to the same place every time—set it up once and never have to do it again. Universal stick feeders adjust to virtually any SMD length, width or tube packaging dimensions. Cut tape strip holders allow component to be purchased in quantities less than full reels. MC-392's placement software analyzes and optimizes feeder locations to minimize head travel and tool changeovers and maximize efficiency and throughput. A bar code scanner and offline feeder programming software are available as time-saving options—scan component data in from the reel label, program feeders for an upcoming job while the machine runs current jobs. Reliabilty and Repeatability—Your Customers Depend On It Whether you're manufacturing boards for other companies or producing your own end-product, your customers rely on your manufacturing line's capabilities. MC-392, with its high-quality build and quality internal components, is designed for both reliabilty and repeatability. A high-precision ballscrew drive is combined with closed-loop, high-performance servo motors and non-contact linear encoders and housed in a heavy-duty welded steel frame to provide high accuracy, repeatability and stability even at top speeds, even when placing the smallest components. All parts are covered by a 1-year warranty. Additionally, the MC-392 includes a network adapter and remote service support software, allowing Manncorp techs to troubleshoot the machine remotely for fastest problem resolution. Easy to Use, Field-Tested Software MC-392 uses the same robust, Windows®-based software as all other MC series machines. Customer feedback over the past ten years has created a very easy to use, stable and reliable system. Program via CAD import and conversion, teaching or direct entry. Component library covers all common component package types and sizes, including resistors, capacitors, diodes, SOTs, PLCCs, QFPs, SOJs, SOPs, etc. Component library data links to Smart Feeder software for easy feeder setup and inventory control. When optional dispensing head is installed, dispensing patterns and parameters can be defined and assigned to specific components in the component library. Virtual PCB Simulator displays a virtual assembly based on programming data. Fiducial mark search routines identify and correct for PCB offset or misalignment. Optimization tools analyze placement data and component mix to provide recommended feeder arrangement that minimizes head travel and tool changes, allowing for fastest production speeds. Network adapter and remote diagnostic software allow for fast trouble-shooting by Manncorp techs. Speed, Accuracy and Precision 30 µm, 3 Sigma placement accuracy thanks to high-precision ball screw X-Y drive and closed-loop servo control system Heavy-duty welded, uni-body steel frame provides stability for precision placements even at high speeds Dual heads for placement rates to 6,400 parts per hour (5,500 pph, IPC-9850) Huge Component Range Dual vision alignment combines Cognex® on-the-fly with bottom stationary systems for fast, efficient placement of 0201s through 100 x 150 mm SMDs 01005 placement capability available as option Full ball inspection and missing ball detection, with nonstandard ball patterns programmable and inspectable 15-position automatic tool holder/changer Feeder Capacity and Flexibility Large placement area, up to 330 mm x 1200 mm (13" x 47.25") depending on number of feeder bases and board handling method Holds a maximum of two 48-port feeder racks, front and back, plus two 32-port feeder racks on the sides, for a total feeder capacity of 160 8-mm tape feeders Feeder racks can accommodate a mix of tape feeders and IC tube/stick feeders Waffle trays and cut strip feeder holders can be used in placement area (one waffle tray included with machine) Suitable for any inline or work cell manufacturing environment: purchase the machine in a batch configuration or with a 3-stage SMEMA-compatible inline conveyor installed Easy Programming & Operation UCAD® universal CAD import and conversion for direct transfer of PCB data from ASCII, AutoCAD and Excel data formats Teaching/fiducial recognition camera Virtual PCB Simulator offers assembly preview for component, coordinates and orientation verification prior to running production Smart tape and IC tube/stick feeders for fast set-up and changeover and feeder placement optimization Additional Touches Computer controller with flat-screen LCD display, keyboard and mouse included Included vision inspection capability allows camera to be used to selectively check solder paste printing or component placement accuracy Optional bar code reader scans component value, lot code, date and component quantities directly from component packaging for inventory management Optional offline Smart feeder programmer allows Smart tape and stick feeders to be programmed offline while the machine runs other jobs Optional temperature-controlled ATP digital dispensing system for solder paste and adhesive dispensing MC-392 - Specifications Placement Specifications Number of Placement Heads 2 Placement Rate (IPC-9850)* 5,500 CPH Placement Rate (Max.) 6,400 CPH Placement Accuracy 30 µm, 3 Sigma Minimum Component Size 0201 (01005 optional) Maximum Component Size 100 mm x 150 mm (3.94" x 5.9") Minimum Component Lead Pitch 0.3 mm (0.012") BGA/CSP Placement Capability Yes - Standard Alignment Method Dual-Vision Alignment System Pick Up Specifications Tool Changer Included Number of Tools 15 Accepts Additional Tool Changers Yes Integral Vacuum Yes PCB Specifications PCB Loading Method Manual (Batch) Max. Placement Area 350 mm x 600 mm (13.8" x 23.6") Fiducial Recognition/ Coordinate Correction Yes Bad Mark Detection Yes Feeder Capacity Number of Feeder Ports 128 Number of Waffle Trays 4 standard Trays included 30 KFTA-08 Slim Smart 8mm Tabe Feeder 32 KFTA-08HS Slim Smart 8mm Half Step Tape Feeder 10 KFTA-12E 12mm Slim Smart Tape Feeder Max 7.00mm Tape Thickness 3 KFTA 16E 16mm Slim Smart Tape Feeder Max. 14.0mm Tape Thickness 5 KFTA-24 E 24mm Slim Smart Tape Feeder Max. 14.0mm Tape Thickness 1 TS-1 Tray Station Programming Operating System Windows® Based PC, Keyboard, Mouse Yes Monitor Flat LCD Teaching Camera Yes Numeric Data Entry Yes CAD Download Yes Step and Repeat for Matrix Boards Yes Bar Code Reader for Feeders & Packaging Yes MIS and Optimization Functions Yes Off-Line Programming Yes Dispenser Specifications Dispensing Head Optional Dispense Method Time/Pressure Dot Size / Placement Speed Down to 0.5 mm / Up to 6,000 dots./hr Mechanical Specifications X-Y Axis Drive Mechanism Ball Screw X-Y Axis Drive Motors AC Servo X-Y Axis Encoding Linear X-Y Axis Resolution 0.005 mm (0.0002") X-Y Axis Repeatability ± 0.01 (10 µm) Z Axis Drive Motor DC Servo Z Axis Encoding Rotary Z Axis Resolution 0.02 mm (0.0008") Θ Axis Drive Motor DC Servo Θ Axis Encoding Rotary Θ Axis Resolution 0.045° Θ Axis Range of Motion 360° Physical Specifications Overall Dimensions (Approx. L x W x H) 1100 mm L x 1150 mm W x 1350 mm H (43" x 45" x 53") Approximate Net Weight 550 Kg (1213 lbs.) Facility Requirements Standard Voltage 220 VAC, 50/60 Hz Air Pressure 75 psi, 4 CFM
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