Branson/Amtech Dual Support Actuator Ultrasonic Welder System 800 W 40 kHz Includes Mechanical actuator Ultrasonic stack assembly Touchscreen weld controller Application tooling Connecting cables Custom mechanical actuator mounting plate Tool Pouch with two pin spanner wrenches for actuator adjustment User Manuals Ultrasonic metal welding is among the most advanced methods for bonding conductive metals such as aluminum, copper, and brass. AmTech has pioneered the development of high quality welders that offer manufacturers fast, clean and reliable component assembly for a variety of products ranging from wire terminations to solar panels. With cycle times of under one second and AmTech’s intelligent process controls, productivity and quality are maximized. Click Here to Download More Info on Ultrasonic Welding Mechanical Actuator and Ultrasonic Stack Assembly The mechanical actuator is the system that rigidly holds and moves the ultrasonic stack assembly into contact with the material to be welded. A pneumatic cylinder drives the actuator to apply a precise pressure to the parts to be welded during the weld cycle. The ultrasonic stack assembly includes the converter, booster, and horn assembly. The 40 kHz electrical energy from the power supply is applied to the transducer element or converter, which transforms the high frequency electric current into high frequency mechanical vibrations at the same frequency. A booster couples the converter to the horn assembly and increases the amplitude of vibration produced at the face of the horn. The horn assembly is a full-wave length resonant metal device that transfers the ultrasonic vibrations from the booster to the integral welding tip at the end of the horn. Application Tooling Application tooling includes the horn assembly, anvil and anvil support. The horn is double sided with a welding tip formed on each side. When a tip wears out, the horn position is reversed and the other welding tip used. Click Here to Download Drawing of Horn Welding Tip/Tool Foot Print The anvil is also double sided for longer use before replacement and has a broad surface for easy alignment of welding tip to anvil surface. Click Here to Download Drawing of Anvil Foot Print Power Supply/Controller The power supply/controller is equipped with a microprocessor control and touchscreen. The unit powers the ultrasonic stack assembly and controls the welding operation and mechanical actuator. Welding functions and parameters are programmed into the power supply/controller via the touchscreen. User signal connections are provided for: weld complete low air pressure reset remote start e-stop sonic on alarm Click Here to Download More Info on the Power Supply/Controller Click Here to Download More Info on Signal, Air and Power Connections Features Precision ball bearing actuator to assure smooth operation and accurate tool placement Coated high speed tool steel horn Micrometer equipped down stop for actuator High frequency scrubbing action of the ultrasonic process eliminates the need to strip insulation from magnet wire or to pre-clean parts Low operating temperature means no annealing of metal parts or need for water cooling No costly or toxic consumables such as solder, flux, crimp connectors and braze materials Requires less than 1/30 of the energy of resistance welding Typical weld cycles are under 0.5 seconds Welding Applications Airbags Batteries Capacitors Composite Pipe Connectors Contacts Cooling and Heating Tubes Foil seams Gang welds Harness wiring Heat sinks Lighting Magnetic coils Motors Plastic & Laminate Tubes Relays Ribbon cable Switches Solar Panels Thermal sensors Transformers Wire splices Wire Termination Weldable Materials Include: Aluminum Brass Bronze Copper Gold Nickel Platinum Silver Specifications Welding Power 800 W Connector for Foot Pedal/Palm Button DB9 Printer Connector DB25 Bar Code Reader Connector DB9 Computer Connection RS232 Air Supply Connection 1/4 in push-to-connect fitting Compressed Air 80 psi User Signal Connections Pig tail from power supply/controller Output Frequency 40 kHz AC Power 120 to 240 V AC, 50/60 Hz, 20 A Retail Price $27,000.00 Inspection by a Hofstra Group technician allows us to guarantee this hardware to perform to your satisfaction. This item carries a 7-day unconditional right of return and a 90-day warranty. In the unlikely event that you need to return it, we will arrange and pay for return shipping in addition to refunding the purchase price and original shipping. Please review our Sales Agreement for more information. _gsrx_vers_616 (GS 6.9.6b4 (616))
By clicking "Accept All Cookies", you agree to the storing of cookies on your device to enhance site navigation, analyze site usage, and assist in our marketing efforts.
